There are four types of losses occurs in the transformer and
that is,
1) Copper loss
2) Iron loss
3) Stray loss
4) Dielectric
loss
Out of above mentioned losses, copper loss and iron loss can be considered as
major losses and stray loss and dielectric loss can be considered as minor losses.
Let’s explain this in details.
1) Copper loss: There are two winding in the transformer; primary winding and a secondary winding. The copper loss is nothing
but, the losses occur due to the winding
resistance. The copper loss is also known as I2R loss or cu loss. If primary winding resistance is
R1 and secondary winding resistance is R2, then
Total copper loss
in transformer =
(I1^2) R1 + (I2^2) R2
Where I1 is full
load primary current
I2 is full load
secondary current
From the above
equation, we can see that copper loss is directly proportional to the square of
the load current. It means that, as the load current changes, the copper loss also changes. So, this loss is considered
as a variable loss.
2) Iron loss: This loss takes place in the core of the transformer due to the time-varying nature of flux in the core. So,
the iron loss is also known as core loss. The total iron loss is divided
into two parts; hysteresis loss and eddy current loss.
(A) Hysteresis
loss: Whenever it is subjected to
alternating nature of magnetising force, the hysteresis loss occurs due to the
reversal of magnetisation of the transformer
core. In this case, after every half cycle, the domain present in the magnetic material
will change their orientation. The power consumed by this change of orientation
after every half cycle is known as hysteresis loss.
The magnetic reversal of the transformer core is plotted
with the help of the BH curve and it represents as below figure.
The hysteresis loss occurs in one cycle is equal to the
area enclosed with the one hysteresis loop.
The hysteresis loss can be determined with the Steinmetz's formula. Which is given as
Where n= Steinmetz coefficient = range 1.5 to 2.5
F = supply frequency
V = volume of core
X = Steinmetz exponent = 1.6 for silicon steel
(B) Eddy
current loss: The eddy current loss is nothing but, the I2R loss present in
the core of the transformer due to the production
of the eddy current in the core. The eddy current is produced because of the conductivity of the core.
The eddy current loss is directly proportional to the
conductivity (σ) of the core.
Rse = the resistance
offered by the core to flow of eddy
current.
Rse is inversely proportional to the conductivity.
By reducing the conductivity, the eddy current can be
reduced. It is possible to reduce conductivity without affecting magnetic
properties by adding silica content and by using laminated core.
3) Stray loss: It can be divided into two parts;
copper stray loss and iron stray loss.
(A) Copper
stray loss: This loss occurs only under full load condition due to the leakage
flux. This loss is the additional I2R loss due to stray current
within the conductor. This loss is considered as a variable loss. Instead
of the solid conductor, the stranded conductors are used to reduce the
copper stray loss and by this way, the skin effect of winding is also reduced.
(B) Iron
stray loss: The iron stray loss is the additional iron loss occurred due to
the auxiliary iron parts like transformer tank, steel channels, and
conservation tank. In this auxiliary iron parts, due to the leakage flux, this
loss is produced. This loss is less in shell type transformer compared to the
core type transformer.
The leakage flux is directly proportional to the load
current. So, this loss is also considered as a variable loss. The iron stray
loss is just 0.5% of full load output.
4) Dielectric loss: This loss is produced in the insulating
material of the transformer. In insulating material, the free electrons are
not available. When a voltage is applied,
a small amount of current will flow through this due to the conversion of
atoms. There is displacement of charges and the current produce due to this is
known as displacement current.
The process of conversion of atoms into electric dipole is
known as polarization. The dielectric loss is depending on applied
voltage and it is independent of load current. So, this loss is considered a constant
loss. This loss is 0.25% of full load output.
Engineering in Industrial Engineering. Industrial engineering (cost reduction and productivity improvement) is applicable in all engineering branches.
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